{"id":9027,"date":"2025-03-31T10:49:15","date_gmt":"2025-03-31T08:49:15","guid":{"rendered":"https:\/\/cim.eu\/casi-studio\/hx3d-3d-printed-heat-exchanger\/"},"modified":"2026-01-12T11:50:45","modified_gmt":"2026-01-12T10:50:45","slug":"hx3d-3d-printed-heat-exchanger","status":"publish","type":"case-study","link":"https:\/\/cim.eu\/en\/case-studies\/hx3d-3d-printed-heat-exchanger\/","title":{"rendered":"HX3D: 3D Printed Heat Exchanger"},"content":{"rendered":"&#13;\n<p class=\"has-text-align-center wp-block-paragraph\" style=\"text-align: left;\"><em>Funded by the European Union \u2013 Next Generation EU<\/em><\/p>&#13;\n\r\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-7387b849 wp-block-columns-is-layout-flex\">\r\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">&#13;\n<figure class=\"wp-block-image aligncenter size-large is-resized\"><img decoding=\"async\" class=\"wp-image-22683 alignnone\" style=\"width: 225px; height: auto;\" src=\"https:\/\/cim40.imgix.net\/wp-content\/uploads\/2024\/11\/IT-Finanziato-dallUnione-europea_PANTONE-1-1024x228.jpg\" alt=\"\"\/><\/figure>&#13;\n<\/div>\r\n\r\n\r\n\r\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">&#13;\n<figure class=\"wp-block-image aligncenter size-full is-resized\"><img decoding=\"async\" class=\"wp-image-22685 alignnone\" style=\"width: 201px; height: auto;\" src=\"https:\/\/cim40.imgix.net\/wp-content\/uploads\/2024\/11\/logo-ministero.png-2.webp\" alt=\"\"\/><\/figure>&#13;\n<\/div>\r\n<\/div>\r\n","protected":false},"featured_media":9028,"template":"","annualita":[182],"area-di-intervento":[260],"area_tecnologica":[178],"settore":[183],"tecnologia-abilitante":[184],"class_list":["post-9027","case-study","type-case-study","status-publish","has-post-thumbnail","hentry","annualita-23-26","area-di-intervento-product","area_tecnologica-additive-manufacturing","settore-aerospace","tecnologia-abilitante-laser-powder-bed-fusion-l-pbf"],"acf":{"proponente":"Thales Alenia Space","descrizione_breve":"A heat exchanger made with additive manufacturing","logo_finanziatore":"","importo_finanziato":"","contesto":"Space systems such as habitation modules, logistics modules, re-entry vehicles, and satellite platforms require complex active cooling systems. To date, the heat exchanger represents a critical component from a technical standpoint and is still underdeveloped by European companies involved in the space market. Thales Alenia Space, in collaboration with CIM, proposes the creation of a prototype heat exchanger that meets the needs of space missions by leveraging new technologies.  ","soluzione":"Through the use of Additive Manufacturing, a new model of heat exchanger has been designed and manufactured, fully meeting the requirements imposed by space missions and ensuring superior performance compared to traditional models. Thanks to the redesign of the design and geometries, testing, simulations, and the printing of a prototype, a highly innovative component has been obtained that is lightweight, compact, and high-performing, with highly efficient structures, significantly reducing weight and ensuring the thermal exchange performance targets. ","impatto":"The impact of the project translates into technological and industrial advancement, aimed at improving efficiency, simplifying production processes, and optimizing the component's performance.\n<ul>\n \t<li>High-performance heat exchanger design<\/li>\n \t<li><span data-olk-copy-source=\"MessageBody\">Elimination of welding processes<\/span><\/li>\n \t<li>Weight reduction -40%<\/li>\n \t<li>-25% pressure drops<\/li>\n<\/ul>","supporto_cim":"CIM4 supported the company throughout all development phases:\n<ul>\n \t<li><b>Design<\/b> of the component according to Additive Manufacturing constraints<\/li>\n \t<li><b>Thermofluid dynamic, structural, modal simulation<\/b><\/li>\n \t<li><b>Study<\/b> on depowdering<\/li>\n \t<li><b>Process validation<\/b><\/li>\n \t<li>Creation of the <b>physical prototype<\/b> to test the component's performance in AM<\/li>\n<\/ul>","gallery":"","video_di_progetto":"","partners":[3807],"tecnologia":"","competenza_in_campo":"Design, Design for Additive, Thermofluid dynamic and structural simulation, Process Validation, Prototyping"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Casi Studio - HX3D: 3D Printed Heat Exchanger - CIM - Competence Center<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/cim.eu\/en\/case-studies\/hx3d-3d-printed-heat-exchanger\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Casi Studio - HX3D: 3D Printed Heat Exchanger - CIM - Competence Center\" \/>\n<meta property=\"og:description\" content=\"&#013; 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